The challenge
Our client required a reliable and efficient method for safely manoeuvring large, costly reels of paper pulp from the ports into the hull of shipping vessels. The delicate outer surface of the reels was prone to damage during handling, and the customer needed a solution that ensured minimal risk while improving loading and unloading efficiency.
The solution
Following an in-depth consultation, Checkmate designed a robust and efficient mechanism that securely grips the paper reels from within the 3 or 4 inch core. The innovative design features jaws at the end of a core probe that expands evenly to grip the reels securely with minimal internal tube damage.
The mechanism was designed with safety and efficiency in mind. Once the probe is lowered into the reel, the mechanism is set before lifting. After safely moving the reel, the probe disengages only once the reel is firmly positioned, ensuring seamless operation with no risk of accidental release.
As well as this, the hands off mechanism only requires manual initiation at the start of the loading process, reducing operational demands on staff.
The results
- The robust design securely moves the reels without causing damage to their valuable outer surface, providing enhanced protection.
- The hands-off mechanism has increased efficiency by reducing the time required to load and unload vessels, streamlining port operations.
- Extensive testing ensured the system’s durability, repeatability, and performance in demanding environments, enhancing reliability.
What Checkmate delivered
- A custom-designed solution comprehensively modelled, simulates and prototypes to guarantee safety and performance before manufacturing.
- Precision-engineered parts designed specifically for this situation.
- Exhaustive operational testing to confirm reliability and efficiency in real world conditions.
